
A single LED indicates whether the battery charger in Fig 1 is delivering a trickle charge or a fast charge. During fast charges, the LED stays lit continuously because IC2's FASTCH output sinks dc. During trickle charges, the LED flashes because D1 and Q1 enable the 555 timer. The timer is an astable multivibrator operating at 60 Hz (f=1/1.4RC).
The timer remains enabled during a fast charge, but it must shut off upon disconnection of the battery. Zener diode D1 makes that decision. With no battery connected (a condition that R5 and an internal comparator sense), IC2 produces a voltage at BATT+ equal to twice the number of cells for which the IC is programmed. This voltage (4V for two cells) turns on the 3.3V zener diode and disables the timer.
Connecting a battery drops the BATT+ voltage to 2.8V (1.4V per cell), thereby turning off D1 and Q1, and enables the timer. The timer's output drives Q3, whose collector (in a wired-OR connection with the open-drain FASTCH output) causes the LED to flash. Other cell counts require different zener voltages (Table 1).
During a fast charge, the LED should glow steadily, without flicker that would occur if the timer were operating. This continuous-glow condition is assured if the FASTCH voltage remains low: IC2's data sheet guarantees 0.4V max when FASTCH sinks 2 mA. Higher currents produce a higher voltage, which may result in flicker. In that case, you can cure the problem by adding a resistor in the emitter of Q3. (DI #1705)
| Cell count | BATT+ voltage (V) | Charged-battery voltage (V) | Required zener voltage (V) |
|---|---|---|---|
| 2 | 4 | 2.8 | 3.3 |
| 4 | 8 | 5.6 | 6.8 |
| 6 | 12 | 8.4 | 10 |
| 8 | 16 | 11.2 | 15 |
| 10 | 20 | 14 | 18 |
| 12 | 24 | 16.8 | 18 |
| 14 | 28 | 19.6 | 24 |