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Simple method tests cables

Edited by Bill Travis

Jim Keith, Bell-Mark Technologies, Dover, PA -- EDN, October 17, 2002

Engineers have long known how to test a cable for continuity by simply connecting all conductors in series and checking with an ohmmeter. This method is sometimes impractical, however, because it cannot check for short circuits. The method shown in Figure 1 solves the short-circuit problem. Connecting LED indicators at each shorting loop provides a visual indication. The beauty of this scheme is that any short circuit causes at least one LED to extinguish. You can then diagnose the malfunction by the visual signature of the LEDs. Taking the method one step further, let the LEDs be the emitters of photocouplers. Connecting the phototransistors in series provides a simple go-no-go test that requires no visual observation. Note that the 2V LED forward-voltage drop presents a challenge when you're testing a cable with a large number of conductors, so be sure to apply a high enough voltage.

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