Counterfeiting continues to grow, but the industry fights back
The industry has developed some effective strategies to thwart such illegal and unethical activity.
Rob Speigel, Contributing Editor; Edited by Suzanne Deffree, Managing Editor, news -- EDN, March 3, 2011
The problem of counterfeit components in the electronics supply chain continues despite increased law enforcement. The problem increased last year because of the lengthening leadtimes on many parts. To ensure continued production, many OEMs turned to the open market, in which counterfeit parts are plentiful. Yet, even as the flow of counterfeit parts increases, players in the industry have adopted mitigation strategies.
“When the market gets
tight, counterfeiting goes up,”
says Ed Smith (photo),
president of Avnet Electronics
Marketing Americas. “Customers miss
the forecast, and they start
buying from unauthorized
outlets. When the leadtimes
come into line and the market
stabilizes, counterfeiting
comes down.” In the past year,
though, counterfeiting has
become more pronounced in
both the ups and the downs
of the market. “Counterfeiting
is higher than it was during the
last stable period,” says Smith.
“The counterfeiting is worse
than the last good times, and
it’s also worse than the last bad
times.”Counterfeiters clean and remark scrap parts. “Some of the counterfeiters remove used parts from electronic scrap,” says P Steve Gregory, president and chief executive officer of PC Components. “They clean up and resurface the parts so they look like new; they then remark the parts with identical date codes and lot numbers so they can pass them off as new.”
Some counterfeiters are manufacturing their own parts. The manufacturing of parts sometimes occurs during downtime in the Asian plants where the original contracts occurred. “These counterfeiting manufacturers are getting better,” says Gregory. “It used to be just generic capacitors, but now they’re manufacturing more complex parts.”
China is still the culprit in much of the electronics counterfeiting, but that situation could change if the Chinese government cracks down on counterfeiters. “Most of the counterfeit parts are still coming from China,” says Mark Snider, president of ERAI, which offers risk-management services. “We expected to see an insurgence from India, but it hasn’t happened yet.”
Cracking down on China won’t necessarily curb the problem, he adds. “As we work with the government to get a handle on the counterfeit parts coming out of China, it will just go to another part of the world.”
One of the fears in the electronics
industry is that counterfeit
parts could find their way
into the DOD (Department of
Defense) or NASA (National
Aeronautics and Space
Administration) and compromise
weapons or space systems,
with catastrophic results.
DOD and NASA are driving a lot
of the law enforcement, according
to Robin B Gray, Jr (photo), president and chief executive
officer of ECIA (Electronic
Components Industry Association).
“They have concerns about
counterfeit products entering
their supply chain,” he says.
“They seem to be on the verge
of either regulation or maybe
even legislation that would
mandate that, whenever possible,
manufacturers must buy
components from an authorized
source.”The recent practice in the military of buying outside authorized channels has heightened concern about counterfeit parts in the military-supply chain. “The military should be nervous,” says Avnet’s Smith. “Your risk is negligible if you buy everything from an authorized distributor. The military used to buy only from authorized distributors. Now, they do some contracting at the lowest cost. Sometimes they don’t have a good forecast, so sometimes they’re buying outside the authorized market.”
Law enforcement in this area has improved, and federal law-enforcement agents are arresting counterfeiters. “[The Customs Department] is beginning to develop policies, and those policies are working,” says Smith. “They are making us sign agreements that we buy from the manufacturer and not the third parties, and they’re asking us to test the products to make sure they come from the OEMs.”
Companies are reluctant to reveal that they’ve run into counterfeit parts because it may be bad for business. “Law enforcement is doing a reasonable job, but they have to deal with companies that don’t want to expose the fact that they bought counterfeit parts,” says Smith.
Although counterfeiting is still a major problem in the electronics industry, vigilance and improved law enforcement are helping to curb the damage. “Counterfeiting is not going away anytime soon,” says ERAI’s Snider. “Everyone in the supply chain is doing a better job. When we find a real counterfeiter, we send it to the federal authorities, and they chase it down.”
Talkback
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It has everything to do with POOR DISTRIBUTION. I spent the entire week calling and emailing many vendors of a certain type of capacitor. Not a single one has small-order stock to support new-product R&D. They all expect that I'm going to jeopardize my job and wait 6 to 18 weeks so they can maintain a zero inventory business model for the purposes of showing off to their investors. As long as industry places pandering to investors ahead of serving customers, supply will fail to meet demand and counterfeiting will continue.
Ypresian - 2011-9-4 02:26:52 PDT -
Hi Tan, How are you?
We use a broker who tests parts, xrays parts and stores the confirmeed images of genuine ICs, maintains records of reputable suppliers, pays suppliers only if the parts pass visual, xray, and electrical testing.
Alan Edelman - 2011-24-3 13:20:52 PDT -
This has nothing to do with poor distribution. It stems from a lack of trust from the manufacturers in believing the requirements from the users. I believe the 3rd time this has occurred and they don't want to get burned again. Companies would double and triple order to create a false demand. In the past manufacturers built up inventory that eventually got sold at very low prices. Face it, they're here to make money. They've now learned their lesson and are cautiously building inventory slowly. However, the brokers love this. Companies need to implement a rigid testing program to reduce the risk of counterfeit components. I don't like buying from brokers, but at times there are no choices. You need to work with them and not against them. You need to work with your distributors and give them a realistic forecast. Once you have your orders in place, have your distributors expedite the heck out them.
Danny Fung - 2011-17-3 22:44:49 PDT -
I think it is ironic that a self proclaimed "Independent Distributor" (i.e. broker) is quoted in this article as they are part of the problem. Buying from a distributor who is not franchised for the products you are purchasing in many cases voids the manufacturer warranty. Buying from an authorized source would help curb a lot of these problems.
Foge Fazio - 2011-17-3 05:56:39 PDT -
The counterfeiting problem is a byproduct of low integrity, stupidity and deficient business skills in the Distribution and Semiconductor industries. The project I'm working on was delayed two months because certain vendors and their distributors were incapable of delivering product, let alone returning with quotes and availability information in a timely manner. Companies are too busy faking profitability through incremental spending cuts for the purposes of inflating stock value and officer's salaries to run a sound business.
Ypresian - 2011-17-3 03:28:52 PDT






















