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Paul RakoTechnical Editor Paul Rako looks at analog technology in power supplies, interface, the signal path, and life in general.



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Friday, January 2, 2009

Prototype circuit board routers or milling machines

Jan 2 2009 9:59AM | Permalink |Comments (2) |


The always-great Jon Titus has a nice article in ECN magazine about circuit board mills. I mentioned these machines in my recent cover story about prototyping, but I did not go into the detail Jon does and I also did not know about some of the vendors Jon mentions. As I said in my article, many of the engineers I know are just sending out to get real boards back in a few days. Heck, several of the board shops can do single day turn on 2-layer boards. Do be aware of what my buddy Paul Grohe ran into at National Semiconductor. They wanted to get the chemical plating addition to the circuit board mill so they could have real vias instead of having to solder little jumper wires in the all the via holes. The facilities department told them it would take about a million dollars to comply with all the Sunnyvale’s regulations, double revetment containment, fume hoods and the like. Still if you need a pretty good board make in a matter of hours, you can’t beat the milling machines. RF guys love them because they can tweak the trace widths constantly and get close to the right impedance, which does change a little when you have a real production board with soldermask.


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Reader Comments



at 1/6/2009 2:22:36 PM, Nick Name said:
Somebody blew it big time. The standard "PTH" method for milled boards is conductive epoxy squeegeed into the holes. It's trivial, not some chemical processing nightmare.

If the technical folks want the full plated copper process sufficient to make the facility folds correct, they might as well forget the mill and etch the boards too. But then, wasn't the mill supposed to avoid exactly that?

Methinks they are simply trying to push the mill beyond its natural fit to their needs.



at 1/7/2009 4:32:47 AM, Mario said:
I've been using PCB milling for years. If you need to wait 1 day for a board, and your group makes 200 boards a year, that's 200 days waiting time, that you can save. PTH can be done with conductive epoxy, and there are pretty inexpensive machines that can do that, even on 4 layer boards.

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