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Monday, March 31, 2008

ROHS – More harm than good?

Mar 31 2008 6:21PM | Permalink | Email this | Comments (26) |
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This is a question I’ve been asked many times about the ROHS (Restriction of Hazardous Substances) directive.

In fact, this very subject can cause considerable emotion, and politics often raises its head when industry challenges the basis of ROHS.

The ROHS directive was originally bolted on to the WEEE (Waste Electrical and Electronic Equipment) directive. The idea was to eliminate hazardous substances from equipment which, in turn, would make recycling easier at end-of-life. This has been partially the case as recovering lead from WEEE is quite easy, although cadmium and mercury have proved more of a problem.

Initially, most of industry in Europe ignored ROHS thinking that it would never be accepted, but now it is probably too late to change it significantly, although many iterations are likely.

Interestingly, the current review of the scope of ROHS in Europe has resulted in 46 further substances, plus many flame retardants undergoing a stakeholder consultation. Also, further product categories are virtually certain to be included within scope. The findings will be published in June.

No comparative life cycle assessments were available when ROHS was originally drafted to determine if there was true eco-benefit. The policy was simply to restrict hazardous substances regardless of impact.

Is it wise, I wonder, to restrict one substance without knowing the full impact of the alternatives on industry and the environment?

So, what about the old issue of lead in solder? Some studies in the US have looked at life-cycle assessments (LCA), comparing lead, with lead-free solders. The LCA is complex and does not show that one is better than the other. They are simply different and both have certain advantages.

It is interesting to speculate whether lead would have been restricted by ROHS if such data had been available when ROHS was first drafted.

Also, what if the Energy using Products directive (EuP) had come first, reducing power consumption, when the use of lead-free solder demands increase in energy of around 7%?
Well, it’s back to the politicians and, if the question is “is it too late?” the answer is probably yes.

Finally, no one can doubt the good intentions of these directives. ROHS restricting toxic substances, REACH looking for safer control of thousands of chemicals, EuP seeking to lower power consumption and WEEE seeking to divert electronic and electrical equipment away from landfill sites.

Yes, these directives are here to stay, and on an increasingly global scale, with the likes of China and, to a lesser extent, India adopting an approach to both ROHS and WEEE.

About the author
As director of legislation and environmental affairs, Gary Nevison is Newark's and Farnell's spokesperson and customer interface on legislation that affects the electronics industry, such as the ROHS (all variations around the world, including China ROHS), REACH, EuP, and WEEE directives. For more on Gary, click here.


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Reader Comments


at 4/1/2008 12:05:30 PM, PoliticallyIncorrect said:
Good job, Gary. Many of the environment worshipers are well intentioned, but most are just run by emotions. Be prepared for attacks from those full of emotions and lack of brain though.

at 4/1/2008 1:19:57 PM, Michael said:
Good point about the effects of the lead replacements. Such as increased tin content in lead free solder leading to the need for more tin mining which means clearing more rain forests to get to the tin deposits. Really smart!

at 4/2/2008 2:56:08 PM, WT said:
I personally think that the biggest issue with ROHS is that it implies the use of higher temperature soldering. This basically means more energy is required. As if it is not bad enough, we are actually converting more electricity into heat.... there goes the concept of global warming.

at 4/2/2008 9:43:18 PM, V.Kadal Amutham said:
30% of the pollution is from one single nation which refuses to control it. But this article talks of India which is exporter of carbon credits to polluting nation. The polluting nations shall start the work back at home, not in China or India V.Kadal Amutham

at 4/3/2008 2:52:55 PM, TC said:
No doubt that the there are some bad materials in use. But, we also know that there are potential reliability issues with some changes (e.g. leadless solder is still being investigated and certain industries are exempt due to reliability concerns). This brings another interesting question. That means the end products will probably fail earlier than before yielding a greater rate of parts being disposed which impacts both disposal needs (e.g. landfills, recycling centers, etc.) and also the rate of consumption of our other resources. If that is taken into account, is there a net benefit or risk with the application of ROHS?

at 4/3/2008 3:06:31 PM, Greg said:
I agee.... It is good to be environmently freindly.... but things need to be looked at from all angles in the big picture. In the case, if Wee recycling is in place and lead and other ingrediants can be recycled then what difference does it make as long as it is recycled it won't be a problem. Because of this knee-jerk reaction we do not know if leadfree solders will last as long... If lead-free products have shorther life.. theregoers the nieborhood.. because stuff will go to landfill quicker and there will be more waste.... Why not just start with Weee first? It has already started there are lots of leaded excess parts on the market-at oems or dist. and guess where these will end up with no buyers?-THE DUMP! So much for environment freindly....

at 4/3/2008 3:06:32 PM, Greg said:
I agee.... It is good to be environmently freindly.... but things need to be looked at from all angles in the big picture. In the case, if Wee recycling is in place and lead and other ingrediants can be recycled then what difference does it make as long as it is recycled it won't be a problem. Because of this knee-jerk reaction we do not know if leadfree solders will last as long... If lead-free products have shorther life.. theregoers the nieborhood.. because stuff will go to landfill quicker and there will be more waste.... Why not just start with Weee first? It has already started there are lots of leaded excess parts on the market-at oems or dist. and guess where these will end up with no buyers?-THE DUMP! So much for environment freindly....

at 4/3/2008 3:20:44 PM, Stan said:
How soon we all forget the past. Roughly 45 to 50 years ago, the USA tried to use lead-free solders in all electronic assemblies. We had massive reliabilty issues caused by the greatly incresed soldering temperatures (and these assemblies were components with leads and vacuum tubes). It is interesting that Medical Electronics (including implantables!) are exempt from RoHS, as well as all military electronics.

at 4/3/2008 3:40:21 PM, fivestringtommy said:
I also agree with everyone here that we want to protect the environment, but are the EU mandates regarding removing lead from solder really what we call a ‘green’ decision? First of all, the entire PCB production in the world was said to contribute 3% to the overall lead used. It interesting to note that ROHS initially exempted CRT’s, which contain more lead in one unit than many hundreds of PCB’s. Also note that to this day, local laws require a $35US fee to dispose of a television set or CRT. Many would rather crush up the CRT and throw it in a local dumpster. So does this reduce the amount of lead going into ground fill? Perhaps. You also note that the increased process temperatures due to the use of SAC solders is on the order of 7% worldwide. So the increased amount of greenhouse gasses is GREEN? Reliability is also an unanswered question. 50 years ago the industry added a small amount of Pb to Sn-based solders to mitigate the phenomenon of tin whiskering. No other material besides Pb is able to reduce the tin-whisker problem. Note that PbSn solders have about a 10% concentration of Pb. It has been found that as little as 3% Pb will decrease the tin whiskering problem by orders of magnitude. Note that military and medical are exempt from the ruling due to the need for high reliability. Just take a look at the failures in nuclear power plants over the last 10 years that are or may be due to tin whiskers and lead-free solder. Frightening. I, for one, don’t want to fly in a jet that uses lead-free technology. In addition, SAC solder compounds are more brittle and prone to failure that PbSn solder types. I have personally seen early failures in shock and vibration testing that did not exist with PbSn solders. Personally, I have seen the reliability effects of lead-free solders. A connector internal to my automobile CD/Radio fell off after 3 years of use. When I removed the radio to inspect, the solder had fractured mid-solder, not at the pad or the component lead, but in the solder itself. I believe also that a great deal of the ‘green’ push by large corporations is due to the fact that the GREEN bandwagon is rolling and ready to be jumped upon. Recall that before the EU created ROHS, a certain Japanese company released a personal cassette player that had a label indicating it was a “GREEN” product. That particular unit outsold its non-green counterpart by a 5:1 margin at a 10% higher ASP! That is a much greater motivation for corporations than trying to ‘save the planet’. We, as an industry need to be more involved in the decisions that the EU body makes rather than let them dictate, with little forward thinking, of what is best for the industry and for the planet.

at 4/3/2008 5:03:32 PM, Annoyed said:
We could reduce the waste much better simply by saying manufacturers need to guarantee their products for 3 years instead of one. Many appliances such as refrigerators and dryers have components that are extremely prone to failure and could easily last 10 times longer with another $1 in cost. These items create intentional obsolescence. When they fail in two or five years you have to decide on an expensive repair, or buying a new one and putting the old Refrigerator in the land fill. Similarly requiring cell phones have a micro USB adapter for charging and data instead of one of a hundred proprietary adapters would reduce the amount of waste as each new phone requires a hundred dollars of almost useless waste as you get new adapters for your car and charger, when the last one was good for another 10 years longer than the life of the cell phone. This type of intentional profit from obsolescence is expensive from energy, waste and environment.

at 4/3/2008 5:32:14 PM, Stanley said:
While I agree that the EU RoHS directive was conceived without addressing how it would be implemented and the primary control, testing at the port of entry without a consistent test methodology, the need to address the issue of hazardous substances in consumer products that are easily disposed of is a reality that the world must address. For those that have not seen the affects of these hazardous substances, I encourage you to look at the video clips that can be found on the following web site. While you may want to disregard these videos as coming from “Greenpeace Tree Huggers” one of the reports was created by a highly respected news personality was aired on the CBS, KPIX5 TV station San Francisco, CA in a Special report in the past 4 weeks. For those of you that are interested in really understanding the need for these regulations I encourage you to view these videos. They are available for viewing on the News page of the Electronic Component Certification Board web site. www.eccb.org

at 4/3/2008 5:57:03 PM, antother annyoed person said:
If WEEE worked and manufacturers were actually responsible for disposal at end-of-life for their product, some ROHS restrictions would be unnecesary. So far ROHS regulations have created an industry for the measurement and analysis of these hazardous materials and the compliance process. But WEEE seems to be a lesser consideration with few controls on how to implement and enforce it.

at 4/4/2008 1:05:37 AM, John said:
Nice to see some figures in the readers' comments

at 4/4/2008 1:15:43 AM, Sunil Jadhav said:
I Agree. But India will take time to build awareness.

at 4/4/2008 1:15:47 AM, Sunil Jadhav said:
I Agree. But India will take time to build awareness.

at 4/4/2008 1:21:56 AM, Gary Nevison said:
Thank you for your interesting and varied responses to my blog article.It is not for me to say whether you are right or wrong as your individual comments are valuable.I was in a major city in India recently where I was told that half the children had significant levels of lead in their blood. It was having an impact on their IQ / intelligence. I cannot believe that this is not the case in other polluting countries?

at 4/4/2008 5:38:23 AM, Steve Jones said:
Most of the materials we are talking about occur in the earth naturally already, just not in the concentrated forms we use. The key to our problems is recovering the materials we already have and re-using them rather than burying them in a landfill somewhere, and then stripping and concentrating the same material from the earth somewhere else. That is where we are being wasteful. Each of the materials was selected in the first place because they were the best solution to a problem. Trying to substitute another material will very likely end up causing other problems, just like all the other thing we tried changing (butter , sugar, Freon). We found that the new thing was just as bad, if not worse, than the original One more thought.. if these bad materials are leaching out of landfills into the environment why can’t we just “strip mine” the landfills and recover all the non biodegradable materials and recycle them.. How much steel, aluminum and plastics are sitting there just waiting to be recycled. Not to mention all the space that would be freed up.

at 4/4/2008 10:02:57 AM, Peter said:
Why all this concern about the small amount of lead in the solder of printed circuit boards when we consider the amount of lead in vehicle batteries on roads all over the world. What efforts are being made to control the disposal of these?

at 4/4/2008 1:22:51 PM, retroworks said:
Mining is 45% of all toxics by all industry. ROHS replaces lead (which is 85% recycled) with new mining.

at 4/4/2008 9:39:45 PM, Poh said:
I personally experienced many issues with PCB assembly using leadfree material. The amount of energy to melt leadfree solder has consumed a lot more electricity as we are talking about saving energy. More heat is dissipating to the environment. Solder tips worn off ever faster than before. I used to change solder tip in 2 to 4 weeks. Ever since I started using leadfree solder, I changed tips in almost every 2 to 5 days. Basically, more waste. I also see more and more PCBA failure, more field return units. This is not just me alone experiencing such issues, many people from the same industry are having the same feel as me.

at 4/5/2008 2:40:51 AM, Devil said:
You bring up many points that I mentioned last century. I even contacted the commission preparing WEEE (later including RoHS) asking for a risk and environmental assessments. I received a reply that no funding was available, despite an environmental assessment being mandatory under EU regulations. How lax can the EU be?

at 4/6/2008 8:31:43 PM, Daryl said:
The same type of stupidity that was applied to ROHS is being applied to global warming (or is it global change???) The quest for more research money instead of real objective science. Well so much for science...just feelings, feelings that lead is bad so Pb/Sn MUST be bad feeling that CO2 must be bad so any living breathing creature MUST be bad. Do I need to say more?

at 4/7/2008 8:34:13 AM, pcbpete said:
There has never been any proof that lead can leach through soil to get from landfills into drinking water. All studies undertaken have actually proven the opposite. Recycling the replacement chemicals is far more difficult and environmentally unfriendly than lead. And for this, the industry spent billions of dollars to use more energy creating products that end up in landfills more frequently. I would have hoped they learned to do their homework first next time, but I've seen the preliminary list for RoHS II. When will we learn? After banning DDT, eggshells got thicker and some bird populations have grown. Unfortunately, in malaria-infested parts of the world, child populations have shrunk. Who are we saving the world for, anyway?

at 4/7/2008 11:10:59 PM, joejohn44 said:
The biggest problem with RoHS/WEEE laws is not their scope or intent-- it's that a political process is being co-opted to regulate a technical issue. The result is bad regulation which is costly to adopt, difficult to enforce and gives industry little certainty regarding global market access requirements. Using a technical process (such as an EMC/safety approach) which considers global harmonization would produce a far superior result.

at 4/16/2008 10:17:21 AM, Paul said:
REACH, EuP and increased RoHS/WEEE scope are all EU driven activities. China RoHS and to an extent Japan legislation tends to follow EU. Instead all of the carping, when is the US going to be become a leader in the environmental area and actually have a much greater influence on making what actually gets implemented around the world more scientifically sound? Implementing a ban on waste export, taking climate change seriously would return the US to a leadership role, one that they handed to the EU back the 80's IMO.

at 4/23/2008 9:08:18 AM, TaxationNation said:
All WEEE and RoHS amount to is an import tax for Europe. The rules for European manufacturers to comply with the rules are extended beyond European off-shore manufacturers. These type of regulations successfully drive away importers into Europe while Europe gets longer to figure out what work and what does not - and more than likely will change the rules to suit the local needs.

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