Subscribe to EDN

PCB road-kill

April 4, 2007

So I went to drop off some letters around the corner and as I walked around the block I came upon these three circuit boards in the gutter of the road. Only in Silicon Valley do you find road-kill like this. The boards are all scuffed up but that is no reason not to learn from them. You can click on the images for a bigger view.

Circuit boardsThe road-kill I found in the gutter. The middle one is a JDS Uniphase board. Neat routing and very sophisticated. The top and bottom boards are nice WinSystems single board computers. The boards are covered with scuff marks from tire tracks, just ignore that damage.


JDS_Uniphase_PCBHere is a close-up of the JDS Uniphase board. Note how it is routed out with breakaway tabs. This allows a nice rectangular board for the board house to send through the solder machine and maybe even into a test fixture. Once everything is inspected and OK they can break the board out of the outside. Notice the “thieving” the squares of copper on the outside areas. On inner layers it allows the laminate glue to flow and balance, on the outside layers it evens the acid etch and reduces warping. The local fab house, Proto Express has started to add this thieving to blank areas on their no-touch boards. Problem is us analog guys often really want no copper under some low-capacitance nodes. Proto Express told me to send a note with the board to not add thieving or it will be added automatically. Also note the tool-holes in the corner of the board. These tool holes hold the many layers in alignment while the layers are being laminated together. And there is a target —the little solder dot that is just diagonally inside the tool-hole. Note there is a target on the rounded corner of the routed out layer too. This is for lining up laminate layers and for registration of the pick-and-place machine that puts the parts down on the board in assembly.

PCB Trace damageHere is why the WinSytems board was in the gutter— this tag was still on it. It failed optical inspection. A darn good board house or assembly house did this inspection. Why assemble a marginal board with valuable components? Trash the board and save the risk folks.

PCB netlist errorAnother shot of the JDS Uniphase board. The yellow sticker might mean it failed electrical test. I don’t see anything visually wrong with this net, but it may be open or shorted inside the board.

BGA fanout 1What a nice fan out.

BGA fanout 2Another fan-out.

Odd PCB footprintHere is the interesting footprint on the back of the JDS Uniphase board. Anybody know what this does?

Posted by Paul Rako on April 4, 2007 | Comments (8)

April 7, 2008
In response to: PCB road-kill
polyimide commented:

Have you read about the polyimide? Here's the link for the article profma.com


June 13, 2007
In response to: PCB road-kill
WENZHOU ZHICHENG ELECTRONICS CO.,LTD commented:

I feel rather confused by your complicated technical discussions. Of course not to offense but it is much more convenient for the majority to buy from manufacturers. And,company specializes in design of high qualities PCB, made, sale and service.The year production of single layer and two layers PCB is up to 130,000 square meters. with the principle of excellent production and speedy delivery, we also keep pace of the new technology, warmly hope establish business relationship with you to get nmutual benefit!welcome to our website:www.pcbmanufacturer.cn or send E-mail:trade@pcbmanufacturer.cn


April 23, 2007
In response to: PCB road-kill
Paul Rako commented:

foxtail, thanks for the tip about the Flux Finish, my buddy John just asked about getting products into Europe and I told him some people favor gold immersion since it cannot be mistaken for Sn/Pb solder. This looks like another way to have that different look but I am sure it must cost less. And Mr Chibnik, thanks for a really perceptive comment. In addition your comments on companies vendors is good too. In my experience any competitor has bought the entire system and stole the source code so some analog guy like me posting the PCB should be more valued for marketing than feared for IP protection. If they gripe I will certainly take down the pictures since I am a nice guy, even though the post is a clear case of fair use.


April 6, 2007
In response to: PCB road-kill
trr commented:

DDW asked if it was haz waste. I'd say definitely no if it were lead-free solder on the pads and "probably not" if it were tin-lead solder, nevertheless it is something that should be recycled. I did notice one other error in your write-up (I previously said only one): etching outerlayers (and usually innerlayers as well is done by an alkaline ammonia solution, not by acid. I can see a date code of 4306 (43rd week of 2006) on the middle board in the top picture but any fab identifier is too blurry to make out.


April 6, 2007
In response to: PCB road-kill
pjr commented:

I qwould want to know the manufacturer as well. I would be a little upset if my board waspickedup in the street by a competitor. Can determine all kinds of things from the board.


April 5, 2007
In response to: PCB road-kill
Bill S commented:

The cool looking footprints appear to be for two "Arrayed-Wavelength Grating"s. These can combine or split light - thus the MUX & DEMUX in the silkscreen.


April 5, 2007
In response to: PCB road-kill
trr commented:

you got everything right except one thing - the tooling holes in the corners are not used for aligning the layers during lamination - they were likely drilled during the routing step when the board was routed out of its panel. The lamination tooling holes are in an area of solid copper at the midpoint of each panel edge, with one hole offset slightly to prevent laying up the innerlayers in the wrong orientation (the so-called Multiline tooling system). Those holes are punched, not drilled, into the layers individually by a machine that aligns the holes based on the copper patterns after etching and is therefore called a post-etch punch. They are often a circle with flats on both sides. After lamination, if some epoxy (or polyimide, etc. depending on the type of prepreg used) flows out around the holes they might have to be spotfaced or drilled. This would be a big problem if the layers didn''t have solid copper around these holes, causing a high pressure area to drive the epoxy away from them. From all this discussion, it may sound like I was a PCB lamination engineer or something. OK, I admit it.


April 4, 2007
In response to: PCB road-kill
RobertD commented:

Well, I would think that when viewed from above, it probably indicates the optimium landing zone for alien spacecraft. Otherwise, it is a very interesting footprint.

POST A COMMENT
Display Name
captcha

Before submitting this form, please type the characters displayed above. Note the letters are case sensitive:

Advertisement
Advertisement
Advertisement
About EDN   |   Site Map   |   Contact Us   |   Subscription   |   RSS
© 2012 UBM Electronics. All rights reserved.
Use of this Web site is subject to its Terms of Use | Privacy Policy

Please visit these other UBM Canon sites

UBM Canon | Design News | Test & Measurement World | Packaging Digest | EDN | Qmed | Pharmalive | Appliance Magazine | Plastics Today | Powder Bulk Solids | Canon Trade Shows