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Battery makers prepare for fast growth in lithium ion batteries for hybrids

July 7, 2009

Hitachi is breaking ground on a new plant to provide lithium ion batteries for as many as 700,000 cars per year. GM has already placed a multi-year order for batteries for 100k cars. (Each battery pack requires from 30-50 cells.) Hitachi recently introduced a new higher-power density lithium ion cell and GM is targeting these for its next-generation mild-hybrid vehicles, not for the new Chevy Volt extended-range (ie, plug-in) vehicle: GM selected LG Chemical as the Volt’s lithium ion battery provider.

Prototype Chevy VoltHitachi’s new plant will be built at the company’s Tokai works in Ibaraki Prefecture, so Hitachi is continuing to keep battery production in Japan even though labor rates are on par with the US. Likewise, Honda announced a partnership with GS Yuasa Corp. to manufacture lithium-ion batteries in Japan. GM has talked about doing battery pack assembly in the US, but the lithium ion cells would be manufactured overseas.

JPMorgan Securities Japan expects the global hybrid market to expand from 500,000 cars in 2007 to 9.62 million cars by 2018, and this rapid growth  has electronic parts suppliers for the automotive market paying close attention. If you want to keep up on designing for this market, here are two resources: One is an EDN design feature, Managing high-voltage lithium-ion batteries in HEVs, and another is a free webinar series from ANSYS, Integrated Simulation Environment for Hybrid Electric Vehicles (HEV) and Electric Vehicles (EV).

What are some other conclusions might we draw from about future car technologies? The JP Morgan forecast also says that in spite of this rapid growth in the hybrid/EV market, by 2020 it will account for just 10% of all cars sold globally. Since hybrid sale forecasts assume significantly higher gas prices, we can also assume that the majority of cars sold will need to be gasoline, or, as increasingly likely, deisel misers, and use energy-efficient motors for lighting, air conditioning, power steering, etc, or simply get more performance out of tiny little gasoline or diesel engines.  

[via GM-Volt.]

btw, according to the above Reuters article, in 2000 Hitachi was the first manufacturer to start volume production of lithium ion batteries for commercial vehicles. For some perspective, 2000 was also the year that Toyota introduced the Prius to US drivers, which relies on a nickel-metal hydride battery, so Hitachi was ahead of the curve with its lithium ion commitment.

Posted by Margery Conner on July 7, 2009 | Comments (7)

July 16, 2009
In response to: Battery makers prepare for fast growth in lithium ion batteries for hybrids
Shane commented:

I think the hybrid vehicle and electronics designers should be looking at supercapacitors. Whatever about energy/space density, the actual energy out/in ratio is still too low in batteries.


July 15, 2009
In response to: Battery makers prepare for fast growth in lithium ion batteries for hybrids
Al commented:

There is not enough lithium supply on earth for large scale production use over time. We should be exploiting Fuel Cell technology more


July 9, 2009
In response to: Battery makers prepare for fast growth in lithium ion batteries for hybrids
Shoreline_CT commented:

Bolivia holds key to electric car future Sunday, 9 November 2008 TYPE "h t t p: / /" news .bbc. co. uk ..."The demand for lithium won't double but increase by five times," according to Eichi Maeyama Mitsubishi's general manager in La Paz. "We will need more lithium sources - and 50% of the world's reserves of lithium exist in Bolivia, in the Salar de Uyuni," he adds, pointing out that without new production, the price of lithium will rise prohibitively. Valuable resource Lithium is found in rocks and sea water. Locals fear the benefits will not be passed on. But almost all the commercially exploitable reserves are found in the brine under salt flats. The world's largest reserves lie in Bolivia at the Salar de Uyuni - in the remote southern Andean plane. But Bolivia is not a country known to be friendly to foreign industry...


July 8, 2009
In response to: Battery makers prepare for fast growth in lithium ion batteries for hybrids
Hope for Change commented:

WOW! 40 MILLION Li-Ion batteries consumed by Hitachi and GM per year in production of these so-called "environmentally friendly" vehicles. Considering that Lithium is produced by pumping fresh water into underground salt desposits, where the resulting brine is pumped back up into surface evaporation ponds to obtain lithium salt. EXTREMELY destructive to the environment - both underground and on the surface! Exstensive ground water contamination and loss of bird and animal habitat so that Americans can claim they "saved the environment"; not to mention disposal of the used batteries. But I guess it beats the open pit mines used to get Nickle for Ni-cad batteries.... These dirty technologies would be outlawed by U.S. EPA rules; lucky for the faux environmentalists, Lithium is plentiful in poor, unregulated third world countries!!


July 8, 2009
In response to: Battery makers prepare for fast growth in lithium ion batteries for hybrids
Bob commented:

Dow Chemical is aggressively pursuing a new battery technology and applied for tax abatements to build a plant in Michigan...about $660M investment for 60,000 cells / year. Construction may start later this year. This and expansions at Hemlock Semiconductor (largest raw material supplier for solar cells and computer chips in the world) are small islands of prosperity in a state hammered by the economy (>14% unemployment).


July 8, 2009
In response to: Battery makers prepare for fast growth in lithium ion batteries for hybrids
Meredith Poor commented:

"The Captains of Industry are once again allowing dollars to flow the wrong way...". That is, if we should be filling potholes. 25% of American adults have college degrees. Is this really the best use of our talents and human capital?


July 8, 2009
In response to: Battery makers prepare for fast growth in lithium ion batteries for hybrids
Big Jeff commented:

Why doesn't the US have a Li-ion battery plant? Sure, GM is a little short on cash right now, but what about GE or Dow chemical, or... ??? This is the TV and automobile manufacturing story again, just revised for the battery market. Wake up, kids! The Captains of Industry are once again allowing dollars to flow the wrong way.

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