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What's inside a 9V battery? More batteries! (…and why you never see a AAAA)

January 9, 2007

I came across a Gizmodo post with an eye-catching photo of a disemboweled 9V battery – apparently taken from the Axe Collector source post, "Why I Never Pay For "AAA" Batteries". Axe Collector has several photos of the innards of a 9V, which consist of six 1.5V cells that if you squint are about the same size as a AAA battery, and in a pinch could be used in its place.

Well. This is like getting permission to do something vaguely illicit – you mean you can tear apart a 9V battery and not be sprayed by flesh-eating acid, wait, alkaline? [Immediate disclaimer – I used a Duracell battery. No idea what's inside of the others, but hey, alkaline is alkaline.]


9V battery and its component cells

So I disemboweled a handy 9V battery to see what I could see. It came apart quite neatly, with the six 1.5V cells connected by bendy metal tabs, all in series, encased in a clear plastic wrapper.


Cells in series surrounding a AAA battery.

How close are they to AAA batteries? As Axe Collector says, they're smaller, and he reckons they're actually AAAA size. I measured them at 0.303 in (diameter) by 1.592 in. (length). Trotting over to the virtual bookshelf and pulling down my copy of Wikipedia, it defines AAAA batteries as being 0.33 in (diameter) by 1.67 in (length)*. Not an exact match, but pretty close. Let's say that these are AAAA batteries.


Internal cells in series, surrounding AAA batteryI measured a stray AAA battery that was lying about (no doubt quivering when it saw what happened to the hapless 9V battery) and it came in at .400 in. (diameter) by 1.67 in. (length). As you can see from the photo, there's not much difference. But calculating out the volume, the AAA battery comes in at .21 cubic in vs. the AAAA's .11 cubic in: Almost double the volume — thus the power — for a fractional increase in length and diameter. It's easy to see why the AAAA battery was replaced by the AAA.

*Wikipedia gave the dimensions in mm: 8.3mm (diameter) by 42.5mm (length)

Posted by Margery Conner on January 9, 2007 | Comments (10)

March 9, 2010
In response to: What's inside a 9V battery? More batteries! (…and why you never see a AAAA)
Jonathan commented:

And this is the reason I read www.edn.com. Incrdible post.


March 25, 2009
In response to: What's inside a 9V battery? More batteries! (…and why you never see a AAAA)
delswick commented:

Has any one ever opened a 9v lithium?


February 16, 2009
In response to: What's inside a 9V battery? More batteries! (…and why you never see a AAAA)
vman1019 commented:

i took a 9v apart and one of the batteries exploded does that mean acid came out?


January 9, 2008
In response to: What's inside a 9V battery? More batteries! (…and why you never see a AAAA)
BigRed commented:

I have been taking apart this type of 9V batteris and use 4 of them to replaced the expended one inside the J-pack 6V battery (for economical reasons). It should be awared that this type of cells can swell up or even explode when not bounded by the metal housing. I have the experience of having a couple of the loose cell sitting in the component drawer and exploded by themselves for no apparent reason - not being connected and no shorting. The force broke the plastic drawers!


June 29, 2007
In response to: What's inside a 9V battery? More batteries! (…and why you never see a AAAA)
Andy I commented:

I also remember disassembling (probably in the 60s or 70s)and finding six rectangular cells. Thinking about this a bit, I would think the rectangular cells should be more space-efficient (and therefore have more capacity) than cylindrical AAAA cells of the same chemistry. But I guess they changed over because it let them stop manufacturing the rectangular cells which probably weren't used anywhere else.


June 1, 2007
In response to: What's inside a 9V battery? More batteries! (…and why you never see a AAAA)
batteryguy commented:

There are still some 9 volt alkaline made of the stacked cell type. Gold peak makes them this way as does Rayovac for some but not all. Rayovac uses both types and actually the different designs have different discharge curves. For people who have a need to individual AAAA cells, mostly lazer pointers as far as I have seen, the AAAA in the 9 volts can be used in place of individual AAAA cells if you just put a sleeve on them after dissasembling them and they are much lower cost this way than purchased in 2 pack consumer version.


February 7, 2007
In response to: What's inside a 9V battery? More batteries! (…and why you never see a AAAA)
Kevin commented:

What is in the batteries?


January 16, 2007
In response to: What's inside a 9V battery? More batteries! (…and why you never see a AAAA)
DayTimer commented:

I've seen AAAA's in retail packaging at Menard's; 2fer ~$3; one of the few places that I found them. I use them in a Streamlight LED penlight. They were one of the 1st to do so, & they come in different colors, incl. UV, & w/ a goose neck. They're about the dia. of a #2 pencil in a HD Al housing, kind of a micro-MagLight.


January 16, 2007
In response to: What's inside a 9V battery? More batteries! (…and why you never see a AAAA)
Hans commented:

Indeed in the 80's these batteries were a pack of rectangular cells... I remember making radio jammers with them, taking out half of the cells. This gave a 4.5V battery and half the space of the 9V pack left free to fit a 7413 IC with its output shortcircuited to its inputs. The IC oscillated at around 30 Mhz, tunable by squeezing the battery package a little bit. The 3rd harmonic jammed the radio of our janitor at school that time, he never suspected the battery next to his radio did this...


January 10, 2007
In response to: What's inside a 9V battery? More batteries! (…and why you never see a AAAA)
oldbatteryguy - Boston commented:

If more designers of small devices knew what was really in a 9V, they'd use something else. There's really not much capacity available but these were handy when designing for a 5V project. But I was dismayed when I bought a noise cancelling aviation grade headset (I'm a private pilot) and found it was powered by a 9V! It ran through batteries like crazy. Regarding the quad-A, I think Energizer offers these for commercial sale.

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